{"id":14820,"date":"2019-03-12T11:00:44","date_gmt":"2019-03-12T19:00:44","guid":{"rendered":"http:\/\/www.palada.net\/index.php\/2019\/03\/12\/news-8569\/"},"modified":"2019-03-12T11:00:44","modified_gmt":"2019-03-12T19:00:44","slug":"news-8569","status":"publish","type":"post","link":"https:\/\/www.palada.net\/index.php\/2019\/03\/12\/news-8569\/","title":{"rendered":"Pharmacia gets cost-effective results with EcoStruxure\u2122 Power Monitoring Expert"},"content":{"rendered":"

Credit to Author: Customer Voices| Date: Tue, 12 Mar 2019 18:01:52 +0000<\/strong><\/p>\n

Pharmacia is a New Jersey-based producer of a broad range of pharmaceutical products for global markets. Like many manufacturers, it uses activity-based costing to help manage its business. Those costs can include labor and raw materials, electricity and other energies used to run machinery, a percentage of the heating and cooling, a percentage of the rent, etc. Part of tracking those costs involved making the rounds to collect power meter data<\/a>. \"Pharmacia<\/p>\n

Manual system overhaul<\/strong><\/h3>\n

In the last 10 years, Pharmacia\u2019s need to track energy consumption by product has not changed, but the tools it uses to collect that information certainly have. \u201cWe used to manually read the analog kWh meters for our internal billing customers,\u201d Tracy said. \u201cWe had 125 internal billing meters and spent two days each month collecting the data, compiling it, and getting it to accounting.\u201d<\/p>\n

In addition to the time-consuming task of collecting, consolidating and reporting energy data, Pharmacia staff faced the difficult task of monitoring kW demand to understand loading. Dave Tracy and Jim Vyuerberg of Pharmacia Corporation recognized the need for a new way to monitor power. It wasn\u2019t hard for them to determine that investing in power monitoring could pay off quickly.<\/p>\n

Automated and reliable solution \u2013 immediate benefits<\/strong><\/h3>\n

The Pharmacia staff spent more than a year evaluating all available brands \u2013 even purchasing and installing trial meters \u2013 before they chose Schneider Electric\u2019s EcoStruxure Power Monitoring Expert<\/a>. According to Vyuerberg, \u201cThe more we looked at it, the more we liked it. The history log was the most important information. We needed information we could trust to understand demand and loading.\u201d<\/p>\n

Their next step was installing circuit monitors at key locations and networking them to remote PCs. Pharmacia decided to replace \u2013 instead of retrofitting \u2013 many aging substations and put metering on every main and on most feeders. That decision expedited the installation of the circuit monitors.<\/p>\n

Benefits became apparent soon after Pharmacia installed the circuit monitors and software; they first showed up in the monthly process of collecting energy readings for internal billing purposes. That process, which had typically taken two days, was reduced to about three hours even though it still involves a few manual reads.<\/p>\n

Minimizing outages <\/strong><\/h3>\n

The company has realized additional savings by avoiding and minimizing downtime. Outages cause huge losses, especially considering that certain medicines must go through a batch fermentation process that can last up to 30 days. \u201cIf you lose that product, you not only lose the medicine, but you also lose all the time invested,\u201d Vyuerberg said. Depending on the product and processes in progress, losses from downtime can range from $100,000 an hour to as much as $23 million dollars a day, he said.<\/p>\n

\"2019<\/a> <\/p>\n

To help speed recovery when outages occur, the Pharmacia staff added an optional paging module to their power monitoring system. Now, when they have a problem, the pager alerts the supervisor \u2013 even at home \u2013 so he can dispatch people to the site. \u201cThe paging system helps us react and pinpoint the source of the outage,\u201d Tracy said. \u201cIf it saves two minutes on an outage, it pays for itself.\u201d<\/p>\n

Additional benefits<\/strong><\/h3>\n

The staff at Pharmacia continue to find new benefits from their monitoring system. Some of the other uses for the system include:<\/p>\n